THE ROYAL GUNPOWDER MILLS

BALLINCOLLIG, CO. CORK

 

INTRODUCTION

 

The Royal Gunpowder Mills at Ballincollig, Co. Cork, is a unique industrial heritage site in the Irish context, and ranks equal in importance with the other great gunpowder manufacturing sites in the United Kingdom. Gunpowder was manufactured at the site from the 18th century right up to the start of the 20th century.

 

The site is exceptional in its size, approximately 53 hectares, and in the survival of buildings, now all without roofs, associated with the manufacturing process. The original choice of site for the process was governed by the need for a substantial river source of water to power the mills, a degree of remoteness for security and safety and sufficient space to separate the various process areas because of the risk of explosion.

 

A major requirement for the site was a safe means of transporting the incorporated ingredients to the various buildings involved in the finishing process. In Ballincollig, the chosen method was a system of canals connecting all the process areas in a single flat system without locks, and with the same canals providing the water source to power the mills.

 

The site is approximately 2.4 kilometres in length. The canals are fed from the River Lee at the western end of the site where a weir was constructed. This arrangement allowed a continuous flow of water to the canal system which, combined with the length of the site, allowed sufficient level difference between water in the canals and the River Lee at the eastern end to power the mills.

 

The canal system survives more or less intact. The site overall is in use for recreation, with the western end containing playing fields and other sporting facilities.

 

PROTECTION STATUS

 

The Ballincollig Gunpowder Mills are protected under the Cork County Development Plan 2003. That protection is carried on into the Draft Development Plan 2007, R.P.S. Nos. 00816, 00817, 00818 and 00819. It is also listed in the Sites and Monuments Record for County Cork, Monument No. C.0073-043(SH/PL/TR/73-11-1) and in the Archaeological Inventory for County Cork, Vol. III Mid Cork No. 9753.

 

 

METHODOLOGY

 

 

The governing principles for undertaking the survey and report are the ICOMOS Charter “Principles for the Recording of Monuments, Groups of Buildings and Sites” (1991). This report forms part of a comprehensive set of studies and reports dealing with the many aspects of the site.

 

The site of each building was visited, whether it had substantial upstanding remains or was discernible only at ground level or as a map reference. Each of the sites is reported on herein, however, those sites where no building remains were discernible are not reported on. The inventory prepared by Donaldson Consultancy was followed, and the identification numbering for the sites in that inventory is carried into this report. In addition, the 1841 and 1900 editions of the Ordnance Survey maps were consulted and the sites of any buildings or structures not in the inventory were also visited.

 

 

The report for each site contains a description of the structure and its setting, together with a wall by wall report on condition, and concludes with recommendations in relation to the principal conservation issues for that site.

 

 

The canal system was also examined visually to the extent that it is accessible and will be reported on in a general way herein.

 

 

BUILDINGS AND STRUCTURES

 

 

The survival of upstanding remains of buildings and structures is quite significant. A substantial number of buildings associated with the site are within the study area, i.e. the area now owned by Cork County Council. In addition, there are many buildings which are still in use and in private ownership, which have not been included in this study. There is quite a dense concentration of masonry buildings surviving as upstanding walls at the eastern end of the site where it is entered from what is now a public road. These buildings formed the core of the basic manufacturing processes such as sawing timber, making barrels, refining saltpetre and sulphur and the manufacture of charcoal, together with ancillary buildings. All of the buildings associated with this primary manufacturing area were of substantial masonry construction, of good quality and fairly typical of 19th century industrial buildings.

 

 

The incorporating mills at the extreme eastern end of the site were housed in timber structures. The incorporating process ran the risk of explosion, and the use of timber buildings reduced the distance that flying debris would be carried and which would endanger other buildings on site and, for the same reason, pairs of incorporating mills were separated by substantial blast walls to prevent a chain reaction developing. There is one reconstructed incorporation mill building with mill machinery installed on the site. However, the head and tail races and support structure for most of the mill wheels remains intact even though the buildings have not survived.

 

 

The third set of buildings are those which were involved in the final finishing processes, all of which were carried out at the western end of the site. The handling of gunpowder in its near finished state carried the risk of very substantial explosions and, therefore, the buildings involved in these processes are very widely spaced and, where the risk of explosion was highest, the process buildings were sub-divided and separated by very substantial blast wall structures. It is clear that almost all of these buildings had timber superstructures supported on masonry foundations. Inevitably, there are no surviving timber structures. There are also a number of roofless magazine buildings scattered throughout the site which held the product between the various stages of finishing, and there are a number of masonry arch bridges in varying states of repair.

 

CANAL SYSTEM

 

The canal system is in three parts: the original 18th century head race canal which was taken out of use when the site was expanded in the 19th century, the principal canal system, dating from the 19th century, and the tail race canal from the various mills.

 

The original canal system is too dilapidated to be rehabilitated at this stage. However, the main 19th century canal is, essentially, in good condition, particularly where it is still flooded at the western end. The eastern section of that canal system has been dried out for some years resulting in some growth of weeds and scrub, which could be easily cleared, and the collapse of part of the canal revetment in the incorporating mills area. The same is true of the tail race canal system. The canals should be kept full, as drying and wetting of the banks only leads to failure and rapid draw down of water levels can cause precipitative collapses of banks. Keeping the canals full also discourages the growth of trees and scrub in the canal system. The initial examination of the canals indicates that there is no significant requirement for repairs, though some repairs will be necessary. The control systems seem to be in reasonably good order but some repairs will be needed to stonework, particularly in the dried out section. Some cleaning and clearing will be required, even in those areas which are now flooded, because the lack of water flow has encouraged the growth of aquatic weeds, etc.

 

 

EXISTING USE OF THE SITE

 

The site is already quite extensively used for recreation, especially at the western end, but walkers also make continuous use of the pathway through from the eastern end to the western end. There is great potential for expanding the network of pathways and enhancing them with nature trails for school children and adults alike, as a resource, not just for the town of Ballincollig, but also for the city of Cork. Many of the buildings are now used as drinking dens, a situation which, ultimately, will lead to tragedy. Opening up the site to greater public use, together with the presence of commercial or other activity on the site, would reduce the attractiveness of the location for undesirable activity. The overall potential of the Gunpowder Mills’ site as a regional park for recreation, for walking, for nature trails, for water sports, etc. makes it unique, particularly with its proximity to a large population.

 

 

POSSIBLE NEW USES FOR THE SITE

 

The canal systems, once cleaned out and filled with gently flowing water, will provide a safe yet exciting resource for kayaking and canoeing, particularly for introducing young people to the sport. There is even the possibility at the western end of introducing some gentle rapids which are also an essential part of the sport of canoeing and kayaking.

 

There are a number of buildings which are capable of being brought into use, either for commercial enterprise or by Government or Local Authority agencies. There is one building at the western end, i.e. the Round Tower Watch House (No. 003), which is roofed, and could be brought into use in association with the recreational facilities at that end. At the eastern end there are a number of substantial buildings which could be readily repaired, re-roofed and brought into use, such as the Charcoal Mill (No. 054), the Sawmill (No. 048), the Workshops (No. 053) and others listed on the Schedule in Appendix 1. The Coal Store (Record No. 026), with its surviving circular enclosing wall, approximately 28 metres in diameter, is such an exceptional building in a magnificent site, to warrant a prestige public use, such as conversion to theatre, concert hall or arena.

 

The site presents an excellent opportunity for the generation of electricity using a modified mill-wheel, at very least in the incorporating mills’ area. There are also other areas where mill-wheels were employed and which with little work could also have such a use. Improvements in water-wheel technology are such that a good return on investment is possible. While the amount of electricity generated would be small relative to the two dams on the River Lee, that electrical energy could be further leveraged if some of the buildings were brought back into use to power heat pumps using geothermal sources to heat the buildings. Before the advent of steam virtually all of the mechanical energy required for various process industries in this country was provided by water power. The site would thus be an excellent show case for reclaiming small scale water power as a clean energy source.

 

 

CONSERVATION

 

All works on the site are subject to legislation governing “Protected Structures” and “Historic Monuments”. These are the Planning and Development Act 1963, and Subsequent Amendments and Regulations and the Consolidation Act of 2000 with Subsequent Amendments and Regulations, and the National Monuments Act 1930 and Subsequent Amendments. In addition to the legislation there are a number of publications from the relevant Government Departments to assist those involved in the conservation of historic monuments and sites. These are listed in the reference section at the end of this report.

 

The principles set out in the various Charters of the International Council on Monuments and Sites, ICOMOS, which are relevant to the Gunpowder Mills’ site have been taken into account in the recommendations contained in this report on the conservation of buildings and structures in the site.

 

The long-term conservation of the site requires at least immediate action to prevent the remaining upstanding structures being damaged by ivy, saplings and uncontrolled tree growth. The control of vegetation should not be undertaken by the use of sprays or toxic chemicals, except in exceptional circumstances. Heavy ivy infestation should, in the first instance, only be trimmed back, since the aerial roots of ivy can cause wedging within the masonry joints, and killing off the ivy may cause the structure to collapse. Where a structure is not being brought back into use, it would be sufficient to keep the ivy under control until such time as funds are available to consolidate the walls once the ivy has been removed. Where ivy growth is recent, it may be cut off at the root and the root killed off. Saplings and scrub may generally just be cut back and kept under control until such time as either the re-use or presentation of the ruin has been decided.

 

A comparison of photographs in various publications listed in the reference section of this report indicates that the growth of vegetation is becoming a serious threat to the site.

 

Some of the sites which are now reduced to ground level have become overgrown with substantial trees. It is probable that the removal of the trees would do as much damage as leaving them in place and those sites might be better recorded in detail, with the substantial trees left in place, but scrub, etc. cleared out.

 

An important aspect of all the upstanding remains is their method of construction. All of these buildings pre-date the use of Portland cement: they are almost entirely built of limestone and brick, using lime mortar. That method of construction is very accommodating of differential ground movement and the thermal expansion and contraction of the walls, without the need to provide special expansion or contraction joints as in modern buildings. Repairs must, therefore, be carried out with similar materials, i.e. using lime mortars and stone or brick where appropriate. Modern materials would be needed for re-roofing, windows, new floors, etc., but reinforced concrete wall capping beams, or similar systems, should be avoided as such rigid systems are not compatible with the flexible nature of the walls.

 

The nature of this historic site is such that fairly substantial intervention over a period will be needed if its significance is to be preserved for future generations. While it is generally the case that the principles underlying conservation are that there should be minimum intervention in historic monuments, it is also recognised that in some situations adaptation is necessary for historic sites and buildings to survive. This site presents a very strong case for the principles of adaptation because its extent is such that funds would most likely not be forthcoming for its preservation purely as a historic industrial site, even though in the longer term it, most likely, has potential in relation to sites of military importance in combination with, for instance, Fort Camden, Spike Island and the forts at Kinsale and Bere Island.

 

 

CONCLUSIONS

 

The site is exceptional and unique in relation to the industrial heritage of Ireland in its buildings, in the extensive use of water power on a single site, combined with the use of a canal system for transport within the site. The built heritage of the site is in urgent need of care.

 

The recording of the site can only be a first stage in the conservation of this unique heritage site. The immediate need at this stage is for the control of vegetation which could be done without great expense, since the skills involved are not great other than those required for supervision. The context of the site and its buildings can best be protected by bringing some of the buildings back into use since, if they are allowed to deteriorate into ruins, they will, ultimately, be demolished and cleared and the site redeveloped and thus the context of the site will be lost.

 

The surviving structures consisting of walls of quite significant buildings are of exceptional quality for industrial buildings, which makes them attractive for adaptation and re-use without the need for exact replication of the original building, but by use of sympathetic materials and designs which would allow the original building to be recognised in its new use.

 

The canal system, which is a unique feature of the site, has great potential for recreational use. The fact that it has no strong currents and is relatively shallow makes it suitable for use by young people learning to kayak, or even recreational use with small punts, either rowed or pole propelled as in the original use of the canals.

 

The existing walks through the site are well used and there is potential for the development of extra walks, particularly around the eastern perimeter, and the development of nature trails. There is immense potential for such recreational use, not only from the expanding town of Ballincollig, but also from the much greater population of Cork city, especially in its western suburbs.

 

The “protected” status of the site will require the co-operation of the various Government and Local Authority Departments responsible for the enforcement of the legislative status of the site. There is, however, ample scope within the national and international best practice guidelines for the conservation of historic sites, monuments and buildings.

 

 

SUMMARY OF CONCLUSIONS

 

The site is capable of being made available for a much wider range of public uses, including recreation, while, at the same time, retaining the unique history of the site. The surviving walls of the buildings are of exceptional quality for industrial buildings, and many are capable of being re-roofed and brought back into use. There is potential for environmentally friendly generation of electricity. The canal system, which should be kept full and flowing, has potential for safely introducing young people to canoeing and kayaking, and there is potential for more walking routes and nature trails.

 

List of References:

 

Framework and Principles for the Protection of Archaeological Heritage,

published by the Department of Arts, Heritage, the Gaeltacht and the Islands,

 

Policy and Guidelines for Archaeological Excavation, also published by the

Department of Arts, Heritage, the Gaeltacht and the Islands,

 

Architectural Heritage Protection Guidelines for Planning Authorities,

published by the Department of the Environment, Heritage and Local

Government,

 

Regulatory Environment for the Management and Repair of Historic

Buildings, published by the Heritage Council

 

International Charters for Conservation and Restoration, published by the

 

International Council on Monuments and Sites, ICOMOS, which set out the

guiding principles which underlie International and Irish legislation.

 

Cork County Development Plan 2003

 

Cork County Draft Development Plan 2007

 

Sites and Monuments Record for County Cork

 

Archaeological Inventory of County Cork 1997

 

The Industrial Archaeology of Cork City and its Environs, Colin Rynne, 1999

 

Ballincollig Royal Gunpowder Mills, a Hidden History – Jenny Webb and

Anne Donaldson, 2006.

 

The Royal Gunpowder Mills, Ballincollig – Structures Data Base – Donaldson

Tourism & Heritage Consultancy.

 

Proceedings of the Institution of Civil Engineers – Volume 150 – November,

2002 – “Old Watermills”

 

 

 

 

BUILDINGS WHICH MAY BE CONSIDERED FOR ADAPTATION

BY INCORPORATING THEIR WALLS INTO A NEW STRUCTURE

 

 

Record                                                            Possible Use

 

Guard House (Record No. 003)              for amenity facilities in conjunction with

                                                                the Regional Park

 

New Magazine (Record No. 021-2)         possible adaptation for community use                                

 

 

Coal Store (Record No. 026)                    potential for conversion to an arena and

                                                                  general purpose hall

 

Sawmill (Record No. 048)                        conversion for commercial use

 

Workshops (Record No. 053)                   conversion for commercial use

 

New Sawmill (Record No. 045-1)            conversion for commercial use

 

Cooperage (Record No. 051)                    conversion for commercial use

 

Charcoal Mill (Record No. 054)                conversion for commercial use

 

Sulphur Refinery (Record No. 046)          conversion for commercial use

 

Steam Stove (Record No. 017)            possible use in conjunction with the use

                                                          of the canals for kayaking/canoeing and 

                                                          punting          

 

 

 

 

RECORD NO. 003 – ROUND TOWER WATCH HOUSE

 

DESCRIPTION

Located at the western entrance to the Gunpowder Mills’ site, the Round Tower Watch House is now located within the public car-park. The building consists of an original two-storey circular tower structure, with a conical slate roof covering. The tower has a series of recessed, downward-pointing musket loops around the base of the wall. The Watch House has a later extension at the eastern side which is rectangular in plan, single-storey, with a pitched slate roof. The walls have a whitewash finish. There was no access to the Watch House at the time of the survey.

 

CONDITION

The tower structure consists of coursed limestone masonry walls to the top of recessed musket loops, above which the wall is brick construction. There is a projecting masonry eaves to the conical slate roof overhead. The slate roof, which is damaged on the west side, is capped with a copper finial. There is a blocked-up window opening at the south side of the tower and some narrow slit openings at the upper level of the tower in this area. The upper brick structure is showing signs of deterioration with some cracking evident at high level and the lime mortar pointing has been washed out in some places.

 

 

Overall Condition

The overall condition of the western Tower Watch House is good. The walls are structurally sound with no significant structural cracks. The whitewash finish to the tower bricks should be maintained to reduce the effects of moisture ingress on the brick walls. The slate roofs are in a poor condition.

 

CONSERVATION

The damaged slate roof covering should be repaired to prevent water ingress into the building causing further deterioration of the building fabric. The whitewash surface finish should also be maintained to protect deteriorating brickwork after re-pointing cracks and washed out mortar joints. Rainwater gutters should also be replaced.

 

 

 

 

 

RECORD NO 021 NEW MAGAZINE

 

 

DESCRIPTION

This building is located south-west of the Old Magazine (Record No. 021-1) and just east of the main canal. The main axis of the building runs north/south and there are entrances from both ends. The building is of stone masonry construction with dressed stone archways on the northern and southern entrance doors. There is a small rectangular fanlight over the arched entrance on each side. Eaves heights stand at approximately 3 metres above external ground level and the top of the gable-ends are approximately 6 metres above ground level. There are stone corbels at eaves level spaced at approximately 2.5 metre centres.

 

 

Overall Condition

The building is in reasonably good condition. There is some loose brickwork on the inside of the entrance doors on the north and south which should be consolidated or supported.

 

CONSERVATION

There is significant growth within the building, and around the perimeter of the building, which should be removed. Large trees are growing inside the building and in close proximity to the exterior of the building. Ivy growing on the walls and particularly on top of both gable-ends should be cut back and removed. Loose masonry around the eaves level and the top of the gable should be consolidated. The brick archways inside the north and south entrance doors should be consolidated or propped in place.

 

 

 

 

 

RECORD NO. 026 – COAL STORE

 

DESCRIPTION

 

The Coal Store is located on the south bank of the main canal, close to the River Lee. This is one of the most northerly points of the Gunpowder Mills’ site. The stone building is circular in plan, with a diameter of approximately 24 metres, and a wall height of approximately 4.5 metres.

 

CONDITION

There are three door openings in the building and one window opening. The door openings are on the northern, western and eastern points and the window is on the southern side. The doors to the east and west are brick arched double-door openings, with the door to the north being a brick arched single entrance. There is a vertical crack over the crown of the arch on the northern side. The stone masonry walls are constructed vertically on the inside but are battered externally. The walls are generally in good condition but have some loose masonry at the top of the walls due to excessive vegetation growth.

 

CONSERVATION

Ivy growing on the walls should be cut back and removed. Loose masonry at the top of the wall should be consolidated. Large diameter trees in close proximity to the Coal Store should be removed and internal trees and saplings should all be removed.

 

 

 

 

               RECORD NO. 048 – SAWMILL

 

 

DESCRIPTION

 

Located in the eastern section of the Gunpowder Mills’ site, the Sawmill building faces east with its northern gable constructed on the edge of the main canal. The building is a two-storey rectangular building constructed with coursed limestone masonry walls with limestone quoins on the corners. The windows have brick surrounds and limestone sills. There is a projecting brick at eaves level and the remains of a cut limestone verge coping on the four corners. The building has a limestone paved floor with a deep octagonal-shaped brick-lined pit that contains the remains of a turbine. The mill-race from the turbine pit connects to the canal through the east wall of the building and exits under the canal in a culvert directly to the River Lee. The walls of the building are approximately 500 millimetres thick.

 

Overall Condition

The walls of the building are reasonably plumb and in good condition. Two areas of cracking should be monitored but are not of immediate concern. Some loose masonry, where lintels have rotted away, needs consolidation.

 

CONSERVATION

There is a significant amount of ivy growth on the walls of the building which should be removed, together with tree saplings and other vegetation. Large trees in close proximity to both the east and west walls should be trimmed back to prevent damage to the building and may need to be removed entirely. There are young trees growing on the outside of the north wall which need to be removed along with the heavy ivy growth in this area.

Loose masonry at the tops of the walls, especially the projecting brick eaves, and around openings where timbers have rotted away should be consolidated. Pits should be cleared of rubbish and vegetation and covered to prevent them becoming re-filled. The mill-race should also be cleared of vegetation and trees to prevent damage to the brick-lined walls.

 

SAFETY

The turbine pit is very deep and contains the remnants of the turbine. There is a second rectangular pit, approximately a metre deep. The building should be fenced off to prevent access by the public until the pits are cleared and properly secured with fencing. This will prevent further vandalism and damage to the building structure caused by fires within the building.

 

 

 

 

             RECORD NO. 053 – WORKSHOP BUILDINGS

 

 

GENERAL DESCRIPTION

Located at the eastern section of the Gunpowder Mills’ site, the workshops consist of three single-storey masonry structures: a large Carpenter’s Shop in the centre, with a smaller Millwright’s Shop on the west side, and a Copper Store on the east side. The buildings face south, with the main mill canal to the north, in close proximity to the rear of the buildings.

 

COPPER STORE

 

 DESCRIPTION

The easternmost building (Copper Store) is a single-storey, square building. All four walls stand to eaves level, a height of approximately 3.5 metres. The walls are of coursed limestone masonry construction with a projecting plinth and eaves.

 

Overall Condition

The walls are generally plumb with no significant cracks. The rear wall, however, is very poor. Loose masonry should be consolidated and the remaining arched heads propped. There is a considerable amount of vegetation growth, particularly on the rear wall, causing damage to the masonry and many of the stones at eaves level are loose and ready to fall.

 

MILLWRIGHT’S SHOP

 

DESCRIPTION

The westernmost building of the workshops’ complex (the Millwright’s Shop)is also a single-storey building, square-shaped in plan, and similar in size to the Copper Store. The four walls generally stand to eaves level, a height of approximately 3.5 metres. The walls are of coursed limestone masonry construction with a projecting plinth and eaves.

 

Overall Condition

The walls of the Millwright’s Shop are relatively plumb and there are no significant structural cracks on the original masonry. The infill masonry panels to the rear are very loose and require considerable consolidation. Any remaining arched limestone heads should also be propped. Loose masonry around missing window heads should also be consolidated. There is a significant amount of vegetation at the northern and eastern sides of the building, and also within the building, which should be removed.

 

 

CARPENTER’S SHOP

 

DESCRIPTION

 

The larger central building of the workshops’ complex (the Carpenter’s Shop) is a single storey building, rectangular in plan. The walls of the building generally stand to eaves level, a height of approximately 3.5 metres. The walls are coursed limestone masonry construction, approximately 450 millimetres thick, with a projecting plinth and eaves stones. The walls were constructed with a pair of central bonding timbers at the third points, approximately, in the height of the wall. These timbers have long since rotted

away leaving cavities in the centre of the walls.

 

Overall Condition

The overall condition of the Carpenter’s Shop is one of structural soundness generally, with the exception of the rear wall of the building. This wall has a number of collapsed areas of masonry where window openings were blocked up. Further masonry collapse has occurred where internal bonding timbers have rotted away leaving large voids in the masonry structure. The remaining arched limestone masonry heads are poorly supported and the projecting eaves stones are loose in many areas.

 

CONSERVATION

All three buildings in the workshop complex are heavily overgrown with vegetation undergrowth and tree saplings, all of which should be removed. The loose and collapsed masonry of the rear walls should be consolidated and rebuilt in areas to prevent further collapse. All remaining arched limestone masonry heads should be propped. The walls should also be re-pointed with lime mortar, where significant washing out has occurred.

 

SAFETY

The workshop buildings should be fenced off to prevent access by the public until such time as the rear walls have been secured and the arched masonry heads propped.

 

 

 

 

              RECORD NO. 045-1 – NEW SAWMILL

 

             

 

DESCRIPTION

The New Sawmill is located directly north of the Saltpetre Refinery. The original building was a stone masonry building which was later extended in brickwork construction. The major axis of the building runs north/south and all the brick arches remain in place on the outside face of the walls. The wall height is approximately 3.4 metres to eaves level, with the total height of the structure to top of the gable being approximately 6.5 metres above ground level.

 

CONSERVATION

Large diameter trees in close proximity to the building, particularly on the western side, should be removed. Ivy, briars and saplings growing within the building and around the perimeter of the building should also be removed to expose the structure. The exterior brick arches should be propped in place as they are no longer tied to an inner timber lintel.

 

 

RECORD NO. 051 – COOPERAGE 1 and 2

 

GENERAL DESCRIPTION

Located immediately to the north of the infilled canal, this is a rectangular single-storey building with gable-ends, running on an east/west axis, in two parts with a northern projecting two-storey wing. The eastern section is now all but gone and fully overgrown. The front wall of the western section is largely missing but the southern and gable walls are mostly intact. The western section was constructed from yellow stock bricks throughout while the eastern and northern sections were built of limestone masonry.

 

Overall Condition

The building is in reasonable condition overall but collapse of either of the brickwork arches in the northern elevation or further deterioration in the southern gable could lead to the collapse of a significant portion of the building. The continued decay of the timber bearers on the eastern and western walls will slowly destabilise these walls also.

 

CONSERVATION

Remove all the overgrowth. Support the arches and the southern gable. Remove the decayed timber bearers. These will have to be replaced by a modern material, possibly brickwork.

 

 

 

RECORD NO. 054 – CHARCOAL MILL

 

 

DESCRIPTION

Located at the eastern section of the Gunpowder Mills’ site, the Charcoal Mill faces south with a mill-race running through the centre of the building from the original canal to the canal north of the mill. The Charcoal Mill is a two-storey rectangular building with gable-ends and internal cross-walls to a central brick-lined wheel pit that housed a low breast shot water-wheel. The walls are of coursed limestone masonry construction with large limestone quoins and shallow arched brick heads to door and window openings. The walls stand 5.25 metres from ground level to the underside of a projecting stone, with the gable walls rising a further 1.8 metres approximately. Ground level within the building is approximately 400 millimetres below the surrounding ground level, which suggests the building had a suspended timber floor originally.

The floor and roof structures are all missing. However, there is some evidence of a ground floor supporting dwarf walls under the vegetation. The external walls are also holed where first floor beams and joists were supported. There is a substantial amount of vegetation and briar growth within and around the building and young trees are growing in some parts. There is also ivy growth on most of the walls.

 

Overall Condition

The building overall appears to be structurally sound with the possible exception of the tops of both gable walls. There are also many areas of loose masonry around door and window openings making the building dangerous to the public.

 

CONSERVATION

Ivy will need to be removed from most walls of the building as well as the removal of young trees and other vegetation from the inside. Loose masonry should be consolidated around door and window openings, where timber lintels are missing, and also at both gable walls. Damaged sections should be rebuilt to prevent collapse of the tops of the gable walls. Projecting masonry at eaves level should also be secured where loose. These works should all be carried out using a lime mortar to specification.

 

SAFETY

The building should be fenced off until all loose masonry has been secured and both gable walls are closely inspected and secured. There is currently one warning sign on the south-west corner of the building which should be supplemented with an additional sign at the eastern side of the building. The water-wheel pit should also be fenced off.

 

 

RECORD NO. 046 – SULPHUR REFINERY

 

 

DESCRIPTION

The sulphur refinery is located directly north of the saltpetre refinery and to the east of the Sawmill. The building is rectangular in plan, with the major axis running east/west. The building is essentially divided in two equal parts with a gable-end on the eastern and western sides and the central dividing wall running the same height as the gable-ends. The building is constructed of limestone masonry up to eaves level, on the northern and southern sides, and the gable-end on the eastern side, made of brick, is complete up to ridge level. The central dividing wall and the gable-end on the western side are constructed using limestone masonry. The wall height to eaves level is approximately 4 metres and is capped off in some areas with flat stone.

 

 

 

Overall Condition

The building as it stands is quite dangerous. The brickwork gable-end at the eastern side appears quite unstable with most of the brickwork being decayed by frost action. The brick arches on the northern side have collapsed and it is likely that the stone masonry which is arching over will follow if left unsupported.

 

CONSERVATION

Ivy growing on the walls should be removed. Briars, scrub and saplings around the perimeter of the building and also inside in the building should be cut back and removed to expose the entire structure. The openings in the northern side should be propped in place to prevent further collapse. The brickwork gable-end should be shored in place to prevent collapse and the building should be sealed off to the general public.

 

 

 

RECORD NO. 017 – STEAM STOVE AND DRYING HOUSES

 

The Steam Stove is situated adjacent to a substantial inlet on the northern sideof the canal. The building is oriented north-east/south-west and comprises three distinct structures: a rectangular gabled structure oriented northeast/ south-west at the north-eastern end, low foundation walls at the southwestern end, and a substantial circular structure in the centre, which originally housed the boiler. The easternmost rectangular structure is linked by a single wall to the circular structure. Only the lower portions of the walls of the westernmost rectangular structure remain. The upper structure of this section may have been of timber construction. Immediately to the north of the Steam Stove there is a stream or narrow canal with steep side slopes, un-surfaced. There is small tree growth in the canal but it does appear to flood occasionally. A brick plinth outside the northern entrance to the circular structure opens out on to this small canal.

 

 

DESCRIPTION

This building consists of a stone outer wall, elliptical in plan, inclined inwards, with two openings and a central passage through, running north-west/southeast. The top of the wall is approximately 4 metres above ground level and is heavily overgrown with ivy. There is a projecting eaves which appears to be stone. There are several pipes exiting the wall around its perimeter.

 

 

             CONDITION

Exterior

Generally the wall is in good condition but there are some open joints on the south-western face. The top of the wall is heavily overgrown and there are substantial trees growing out of the roof.

 

Interior

The interior of the building is a vaulted structure with two side chambers accessed from the middle of the building. There is the remains of a stone and brick flagged floor. There is one substantial, and a number of minor, openings into the space above the vault. The vault is of brick construction and seems generally to be in reasonable condition. Two side chambers are in similar condition. There are stones missing at the base of the easternmost arch.

 

Overall Condition

The building appears to be in reasonable overall condition but it is impossible to assess the damage that the substantial growth of trees is doing, and has already done, to the crown of the vault. These should be removed as a matter of urgency.

 

 

CONSERVATION

Remove the ivy and overgrowth on the top and the trees in the crown of the vault. Make good eroded joints in existing stonework on the western side of the building. Consolidate loose masonry.